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High-Speed Milling Adds Speed and Accuracy at Walker Forge

THE CHALLENGE Over the years, Walker Forge in Clintonville, Wis., has stayed at the forefront of die-machining technologies. The company designs and builds its own forging dies to serve the transportation, energy, agriculture and construction industries. It strives to accurately...


Big River Engineering and Manufacturing Brings Accuracy to Medical Machining

THE CHALLENGE Big River Engineering and Manufacturing is a contract medical device manufacturer located in downtown Memphis, Tenn. Because of the regulatory standards surrounding medical equipment, it is subject to regular capabilities studies by the U.S. Food and Drug Administration...


Custom Mold & Design Creates Complex Medical Injection Molding with High-Performance VMCs

THE CHALLENGE Custom Mold & Design (CMD) prides itself in overcoming the challenges created by complex geometric parts and achieving tight tolerances in medical injection-molding applications. The Minneapolis, Minn., company works primarily with medical-device manufacturers,...


Woller Precision Increases Efficiency Through Automated Horizontal Machining

THE CHALLENGE Woller Precision Machine in Pound, Wis., makes components for the medical, defense and consumer appliance industries. It also produces small-batch quantities of aluminum interior commercial aircraft components. The company wanted to expand its production capabilities...


Sandy Bay Uses Flexible Manufacturing System for Faster Cycle Times and Unattended Machining

THE CHALLENGE Sandy Bay Machine, Inc., located in Rockport, Mass., specializes in all elements of metal working, with an emphasis on machining radio frequency, microwave and millimeter wave, fiber optic components and high-output production. Because of the high-tech nature...


Palletized Horizontal Machining Brings Unattended Capabilities to SRPM

THE CHALLENGE SRPM is a small production job shop located near Cleveland, Ohio. It primarily serves the electronics, semiconductor, power sports and communications industries. Most of the work the company does is in new product development, in aluminum, and often involves large...


Axxis Corporation Improves Quality and Delivery with Automated Horizontal Machining Cell

THE CHALLENGE Axxis Corporation produces parts used in the energy, aerospace, automotive aftermarket and medical device markets. The Perris, Calif., shop wanted to improve flexibility and labor efficiencies to drive down part costs for its customers. The company was looking...


Executive Perspective on the Future

Makino experts respond to the following machine tool industry questions posed by American Machinist magazine   Makino experts respond to the following machine tool industry questions posed by American Machinist magazine: Readers have identified...


Automotive Airbody

Runoff Requirements 1100-piece runoff at 1.67 Ppk for selected features 1.0 on all other features Material Aluminum 380 Parts Automotive airbody Fixtures Hydraulic clamping, 8 parts per fixture Tooling Special...


Engine Block 3

Runoff Requirements 1.47 Cpk Tooling 12 tools Special tooling: Starter motor G-drills in long-reach pencil-style hydraulic chucks (Sandvik). Two-inch diameter, 5 inserts, SiN milling cutter for tappet bosses (Kennametal). Machines 4...


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