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Engine Block 2

Machines 1 J88 / Stand-alone installation Runoff Requirements 10 continuous pieces Cpk > 1.96 and PC% 51%. Process capability run 32 PC, 8 hours,  Cpk > 1.47 and PC% 68% Tooling 9 tools Parts Automotive...


Engine Cylinder Head 2

Engine cylinder head (2) Machines 1 A77 5-axis / Stand-alone installation Runoff Requirements 1.67 Cpk on all features Tooling 30 tools  Special tooling: High-speed drills (700 sfm), approximately...


Steering Knuckle

Steering Knuckle Tooling 12 tools  Special tooling: Combination tool to drill, face chamfer and circle interpolate back side chamfer.  1:6 taper drill. Face and back side debur tool. Machines 24...


Transmission Case

Runoff Requirements 10-piece run to 1.96 Cpk. 25-piece run to 1.47 Cpk  50-piece run to 1.47 Cpk and a second 50-piece run to 1.47 Cpk Machines 12 A66 / System installation Tooling 88 tools  Special...


Transmission Case 2

Part Cycle Time/Volumes 13.94 minutes / 32,900 parts per year Operation 2, Op 10= 31 features, Op20 = 81 features Machines 3 A55E’s in a Gantry Cell Tooling All fine bores are processed using...


Tall Workpieces Can Easily be EDMed

The objective of the demonstration is to highlight a feature on the U53 that gives the operator the option to “burn” the slug left behind while the geometry is still being machined.   The objective of the demonstration is to highlight a feature on the...


Forging Ahead

The objective of the demonstration is to show 3-axis contouring with Super Geometric Intelligence machining.   FORGING AHEAD SNC Demo Summary The objective of the demonstration is to show 3-axis contouring with Super Geometric Intelligence machining. Process...


Graphite Milling Shifts Into High Gear

The whole industry seems to be discussing this topic. Here’s what Modern MachineShop has to say about "Graphite Milling Shifts Into High Gear".   GRAPHITE MILLING SHIFTS INTO HIGH GEAR The whole industry seems to be discussing this topic. Here’s what Modern...


micro fluidic component

A V22 high precision vertical machining center was chosen to machine the part from roughing to finishing. The machining process began with top face roughing of the part using a 15-mm Pokholm face mill at 7500RPM. The outside perimeter was then machined with a 1.3-mm ball-nosed endmill running at 30,000RPM....


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