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Vanderhorst Brothers Reduce Operating Costs with Wire EDM Tooling

THE CHALLENGE Vanderhorst Brothers Inc. performs milling, turning, EDM, programming and assembly services. This mid-sized Simi Valley, Calif., machining company has been around for four decades, performing work for customers in the aerospace, medical, semiconductor and commercial...


Quincy Uses Flexible Manufacturing Cell to Compress Lead-Times

THE CHALLENGE Quincy Compressor in Bay Minette, Ala., makes rotary screw and piston air compressors, vacuum pumps and air treatment products. It manufactures these products totally in-house—making the parts, assembling the compressors and getting them out the door. Created...


Twin Disc Uses Automated Machining Cell to Add Manufacturing Flexibility

THE CHALLENGE Twin Disc of Racine, Wis., develops, engineers, manufactures and distributes power transmission products that make things work. These products are installed in the drivelines and powertrains of farm tractors, road pavers, cranes, oil rigs, firefighting and rescue vehicles,...


5-Axis Machining Automation Expands Flexibility at Abipa Canada

THE CHALLENGE Abipa Canada Inc. of Laval, Quebec, is a Tier 2 supplier of small to mid-sized aircraft engine and structural components. The company wanted to be more competitive with low-labor-cost countries and realized that having stand-alone machining centers with an operator...


Chicago Faucets Becomes More Globally Competitive Through Flexible Automation System

THE CHALLENGE Chicago Faucets was founded in 1901, and just a few years later invented the Quaturn cartridge—a part that is known throughout the industry for its reliability and value. Its design has been a part of every Chicago faucet developed since then. Due to...


All Axis R&D Invests in Advanced Vertical Machining Center to Grow its Business

THE CHALLENGE All Axis Research & Development LLC of Claremont, N.H., creates prototypes for clients in the electronics, aerospace, glass and industrial printing industries. It also manages larger runs and creates fixtures for the parts it designs. Because it is regularly...


DDM - EDM with a Non-Toxic, Inexpensive Powder Additive

Through the use of an environmentally safe powder additive that is mixed with the dielectric fluid, Diffused Discharge Machining (DDM) technology improves electrical conductivity for more consistent discharging and spark diffusion.   DDM - EDM WITH A NON-TOXIC, INEXPENSIVE...


Platinum Fluid Release Component

A Makino U32j with 0.003-inch diameter wire was used to burn 0.005-inch holes into a graphite electrode. Upon completion, the electrode was attached to the spindle of a Makino EDGE2 and used to produce the final platinum fluid release components._x000D_ _x000D_ The parts were completed accurately and...


LCD panel / mold insert

This optic grade mold insert detail was produced by implementing a novel machining process with our newest ultra precision, vertical machining center. By utilizing a specially manufactured, single crystal diamond cutting tool, the Makino IQ300 machined this unique mold insert using a high precision “planing”...


Brake Caliper Housing

Runoff Requirements 1.67 Cpk runoff for critical features.  1.00 Cpk runoff for semi-critical features Tooling 16 tools Special tooling: Special boring bars to rough and semi-finish piston bore/counterbore....


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