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Going Automated

Matrix Tooling, Inc. and Matrix Plastic Products specialize in building difficult-to-produce precision molds for the most demanding plastics applications. Located in the Chicago suburb of Wood Dale, Illinois, the company prides itself on blending old- world craftsmanship with the industry's leading-edge...


Covert Manufacturing Reduces Scrap in Large Production Parts

SITUATION While scrap is typically considered an issue by all manufacturers, it is of particular concern to Covert Manufacturing (Galion, Ohio) and its large production parts. As a manufacturer for the agriculture and heavy-duty truck industries, Covert knows that one scrapped component...


Omega Tool Reduces Setups in Large Mold Making Operations

THE CHALLENGE Omega Tool, located in Windsor, Ontario, is known for its high-quality mold making capabilities in the automotive market, including tooling for consoles, door panels and fascias. When the automotive market began to shrink, Omega Tool wanted to find a way to increase...


STRATTEC Security Corporation Automates for Flexible Mold Making

THE CHALLENGE STRATTEC Security Corporation has been supplying locks and keys for the automotive market since vehicles were invented. This Milwaukee, Wis., company is a worldwide leader that has driven the innovations in its field, including the move from mechanical to electromechanical...


Master Cut Obtains Increased Opportunity and Accuracy with Wire EDM Technology

THE CHALLENGE Master Cut of Schaumburg, Ill., enjoys a diversified customer base in the medical, aerospace, tool and die, mold and automotive industries. When the company got its start as a two-man operation, it used a non-auto-threading machine for its die and mold operations which...


Summit Tooling Improves Quality with New Sinker EDM Technology

THE CHALLENGE Summit Tooling in McHenry, Ill., has the capabilities to provide all of its part processing—from design to production—under one roof. The company is known for the prototype molds it creates for diverse businesses in the medical, packaging, electronics and...


Roush Industries Brings Flexibility with Automated Horizontal Machining

THE CHALLENGE Roush Industries in Livonia, Mich., is known for its engineering services work in the automotive, oil and gas, recreational and aerospace industries; however, most people associate the company with its reputation for auto racing. It is part of the winning Roush Fenway...


Extreme Precision Pulls Out All the Stops with Automated Machining Cell

THE CHALLENGE Extreme Precision located in San Jose, Calif., is a production job shop that manufacturers parts for a variety of industries, from aerospace to medical to high tech. Due to customer demand for repeat just-in-time delivery of small batch orders, the company...


Quincy Uses Flexible Manufacturing Cell to Compress Lead-Times

THE CHALLENGE Quincy Compressor in Bay Minette, Ala., makes rotary screw and piston air compressors, vacuum pumps and air treatment products. It manufactures these products totally in-house—making the parts, assembling the compressors and getting them out the door. Created...


Sandy Bay Uses Flexible Manufacturing System for Faster Cycle Times and Unattended Machining

THE CHALLENGE Sandy Bay Machine, Inc., located in Rockport, Mass., specializes in all elements of metal working, with an emphasis on machining radio frequency, microwave and millimeter wave, fiber optic components and high-output production. Because of the high-tech nature...


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